KLCs up and coming new 4 seater

KLC

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Just a few pics of what I'm having built for us. It will eventually encompass 350' of 1 3/4 x .120 4130, so needless to say it will be a heavy bitch! We're doing this primarily in the interest of safety, and to make a few changes to our current frame. We dune with a couple of very nice cars, a fresh Ricochet, a new Tatum TRX4 and a 2 seater that's getting a makeover as we speak... so we felt the need to upgrade as well. There is a lot more done than what I am posting photos of but I will wait until it is further along before I reveal exactly what our fabricator has built for us. 

Did I mention that this will be strong? This front bulkhead assembly is .250 4130, the upper tubes that support the shock bridges are .188 4130, all tig welded of course. The rest of the frame is rooted and capped like a trophy truck chassis, the .120 wall thickness allows a very hot root pass to burn the puddle in good. Again this is NOT my handywork. I'll post more pics in this thread in the future. Sorry to sound like this is the greatest sand car frame ever but it's been building for a good while now and few have actually seen it, so the excitement has not been shared with anyone yet. In future installments I'll post some photos of my buddies brand new 800A Miller Dynasty  :bow1: Enjoy these for now. 

It's kicked up 10* with a fixture jig on purpose so it can be attached to the fixture table.

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The bottom tubes are just the root pass while the top has the cap. I'm not at liberty to say what filler rod was used, there was much discussion about it. I can say that the 10lbs that I bought was not cheap LOL. We were originally going to send the modular front bulkhead out for heat treatment to toughen it up but ultimately we were unable to do so because the filler rod will not accept normalization. Due to the wall thickness of the materials we chose we accepted the tradeoff. 

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Enjoying what you've shared so far  :cheers:

 
Just a few pics of what I'm having built for us. It will eventually encompass 350' of 1 3/4 x .120 4130, so needless to say it will be a heavy bitch! We're doing this primarily in the interest of safety, and to make a few changes to our current frame. We dune with a couple of very nice cars, a fresh Ricochet, a new Tatum TRX4 and a 2 seater that's getting a makeover as we speak... so we felt the need to upgrade as well. There is a lot more done than what I am posting photos of but I will wait until it is further along before I reveal exactly what our fabricator has built for us. 

Did I mention that this will be strong? This front bulkhead assembly is .250 4130, the upper tubes that support the shock bridges are .188 4130, all tig welded of course. The rest of the frame is rooted and capped like a trophy truck chassis, the .120 wall thickness allows a very hot root pass to burn the puddle in good. Again this is NOT my handywork. I'll post more pics in this thread in the future. Sorry to sound like this is the greatest sand car frame ever but it's been building for a good while now and few have actually seen it, so the excitement has not been shared with anyone yet. In future installments I'll post some photos of my buddies brand new 800A Miller Dynasty  :bow1: Enjoy these for now. 

It's kicked up 10* with a fixture jig on purpose so it can be attached to the fixture table.

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View attachment 32184

The bottom tubes are just the root pass while the top has the cap. I'm not at liberty to say what filler rod was used, there was much discussion about it. I can say that the 10lbs that I bought was not cheap LOL. We were originally going to send the modular front bulkhead out for heat treatment to toughen it up but ultimately we were unable to do so because the filler rod will not accept normalization. Due to the wall thickness of the materials we chose we accepted the tradeoff. 
Dayum.  Bulkhead is beautiful.

Out of curiosity: test fit a socket on the lower pivot bolt?  Ask me how I know you need to do that... :biggrin:

 
Yes sir a deep chrome socket fits the nut inside the tube.

 
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Just some photos of the group we roll with. Maybe you've seen us at Gordons?

Ok back to the build. Is there something you see that very few cars have these days? You got it, DOORS! We were tired of crawling into and falling out of the car. Decided to build it with them from the get go instead of something done after the fact. There are still a lot of tubes that need to go in but my guy needed his table for more important things at the moment. WHAT?? lol

I have a 21g fuel cell to go in and also picked up a 400w electric steering unit from my buddy Denny at Foddrills in Glendale, Az. 

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I dug up some of the build photos.  I tried to keep them in order but they still posted out of order, oh well. 
 

If any of you have experience welding a chassis together you’ll know about moving metal. Even with bolting it to the fixture table this chit moves when you weld it. It’s not easy to keep it squared up. 
 

It’ll go back onto the table before the rest of the tubing is put in.   
 

I just want to say I could quit my day job if I had these skills    

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Looking good! Who's doing the work/building it?
Our good friend Eric Emler/E2 Ironworks is the one who is fabricating this beauty.  
 

We started off with the idea we were going to replicate the frame we had already, only in 4130. Then over many late nights of discussions for what seemed like a couple of years we decided to build from scratch.  
 

Our car already had a proven front suspension with boxed lowers and 2” hollows, and boxed arms in the rear, Eric made those 3 or 4 years ago. We had some ideas in mind for all of the improvements we would be making.   We wanted to shorten the wheelbase a bit, raise the pivot tube a few inches, raise the front shock mounts up a few inches, make a new design for the rear shock mounts, make the passenger compartment wider, and add doors.  And it all has to be reassembled with the majority of parts from the car we use now. Should be easy right?

My poor car has been under the knife more than once for improvements. We eliminated the lower heim joints and modified the arms for uniballs several years ago. That seems to be a good decision we made, we drive it as hard as my ego will let me with no issues. Keeping up with my buddies orange Ricochet and twin turbo Tatum isn’t easy, for me anyways lol. 

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