Proper Seat and Harness Selection

acefuture

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Initially was going to post this in Sandrail Tech but this is applicable to all offroad, so general chat it is. I've harped on several threads about the importance of the correct seats and harnesses. I have been meaning to do a write up on it but kept forgetting, but in light of a severe crash over the past weekend of one of our group members, I figured nows the time.

It pains me to see the mass amount of vehicles in our sport utilizing the incorrect seats, harnesses, mounting, and securing. The choices you make with these items and how you use them can literally be life and death.

Seats:
Suspension seats: May be somewhat controversial but I maintain my stance that suspension seats have NO BUSINESS in an offroad car that is doing anything faster than 50mph. Period. Suspension seats were designed for, and should be strictly utilized by slow moving vehicles with limited suspension. They are to add further comfort for vehicles that need some extra cushion. They are constructed with a light duty metal frame, and composed of straps that essentially hold the seat pads in place, creating a "suspension" effect.

Composite or hardshell seats: This is the ONLY seat that should be in our sports' cars (specifically buggy and high speed vehicles). The intention is that you are contained within the shell and cannot move further than the containing bucket. These seats are not designed to be comfortable, they are designed to be SAFE. There is a reason why almost every high speed race sanction top racers use bucket/containment/hardshell seats. Furthermore, you need to be fitted for your seats. They should contain you and give you very little room to shift or move around. These wide seats that allow you to slide all over the seat are not safe! Go sit in a handful of seats at Kartek, Mckenzies, the sand show, etc and find the seat that fits you nice and snug. Some brands to look at: Sparco, Cobra, Beard, PRP. My personal favorite is the Sparco Evo series.

Harnesses:
Harnesses MUST be 5 or 6 point. A crotch strap is imperative. I was first one on the scene of a crash once where the SxS did not have crotch straps and the female passenger slid down so far that her legs went over the dash during the violent roll over. The straps should be manual tighten, not auto adjusting, and should utilize a snap clip or a camlock closure. Picking between the two is up for personal preference. There had been argument over camlock usage in offroad over the last 5+ years, but have been proven to work well in our sports. I personally use the camlock closure and like it better than the snap clip, but neither are better/worse per say. SFI rated belts are preferred but not mandatory. Any top name brand will have a certification, and this certification is from date of manufacture, not of expiration. I personally use a 2" strap, to fit with my HANS device as well as not rub on my neck when not wearing a HANS, but 3" is a popular size for others as well. The most important thing about the harnesses is that they are strapped TIGHT. So many people just loosely tighten them, which does nothing for you. Pull up vs pull down is completely personal. Summit Racing's website has a monster amount of options. Brands to look at: Impact, Crow, Racequip, PRP.

Mounting:
All mounting points should be welded to the chassis, with seats/harnesses mounted to those utilizing minimum Grade 8 hardware, preferably stronger if you can afford. All 4 mounting points on the seats should be used. Bolts should be shanked with the correct shoulder lengths. If you need to use a spacer, make sure a welded sleeve is used. The belts should be mounted to the rear cross bar by way of either circling the belt around the bar, or using welded rings to the chassis and a clip or bolt. 10 degrees or less should be the angle of your belt from the seat pass through to the rear bar.

Hopefully more people will become privy to the fact that their safety systems are not up to snuff and replace their seats with quality safety gear.

Below is some images as well as resources and a video that is helpful to explain in a visual form. This is not meant to in anyway discredit any brands or products. Simply to show what should be used for our sport and what should be used elsewhere.

Suspension seat (general reference):

1742508747168.png

Hardshell seat:

1742508779620.png

Mounting position:
1742509008981.png

Seat comparison video:
 
This topic used to come up on RDC a lot. I raced Class 1 for 10 years with suspension seats. Fortunately I was never in a bad wreck, other then being rear ended by a car we were towing to bump start. The teams owner did roll the car bad and walked away. After I stopped racing the team switched to tub style seats, but I've never been in a car with them racing, or in the dunes.

I've seen plenty of accidents with sandrails and SxS's over the years and ALL of them had suspension seats. Where are all people injured from
suspension seats?

Are tub seats even a rule in SCORE, BITD or Legacy? Been out of the game a while, so honestly don't know.

EDIT to add- I'm literately sitting in a suspension seat you gave me as I type this.
 
This topic used to come up on RDC a lot. I raced Class 1 for 10 years with suspension seats. Fortunately I was never in a bad wreck, other then being rear ended by a car we were towing to bump start. The teams owner did roll the car bad and walked away. After I stopped racing the team switched to tub style seats, but I've never been in a car with them racing, or in the dunes.

I've seen plenty of accidents with sandrails and SxS's over the years and ALL of them had suspension seats. Where are all people injured from
suspension seats?

Are tub seats even a rule in SCORE, BITD or Legacy? Been out of the game a while, so honestly don't know.

EDIT to add- I'm literately sitting in a suspension seat you gave me as I type this.
Yea there's still a ton of suspension seats out there. They were fantastic upgrades when they came out. But as speeds increase, so does the necessary protection IMO. It's my opinion that no car that can do over 50mph should have suspension seats, many will disagree. The sheer force of an extreme crash will fold those seats, and allow you to compress way farther into the seat than you should.

It's not a rule in most off road racing sanctions yet, but the harnesses are pretty specific with SFI ratings.
 
Yea there's still a ton of suspension seats out there. They were fantastic upgrades when they came out. But as speeds increase, so does the necessary protection IMO. It's my opinion that no car that can do over 50mph should have suspension seats, many will disagree. The sheer force of an extreme crash will fold those seats, and allow you to compress way farther into the seat than you should.

It's not a rule in most off road racing sanctions yet, but the harnesses are pretty specific with SFI ratings.
Fine line between safety and comfort. Helmets are a good idea in all sand cars and SxS's, same with a fire suppression system. But to each their own. And to add fire to my post I do not think helmets should be mandatory for SxS's and definitely not for street bikes. But I also think California lane splitting should be illegal. Yeah, I said it.
 
No arguments against the safety aspect of it. 100% spot on, legit information. Great thread for discussion of different options, best practices. (y)

In OHV recreation, we don't need any more laws, etc. instituted for our "well being". (I understand legal aspect of it is not the purpose of this thread)
 
Great post Ace. Few things to add...

From Jeff Furrier of UPR Racing Products: "A shell seat like a Sparco is crash tested to meet FIA standards that are compiled in part from real crash data. The FIA standards are strict and it’s not cheap to get a seat tested and approved, which keeps companies from building a sub-standard product. One of the issues in off road is there is no data to regulate, so there is no standard. We rely on the manufacturers to self regulate themselves to build safe seats based on their experience."

I was also told that hard seat seat brackets are actually designed to bend and absorb the impact of a hard crash. It is imperative that proper brackets are used with adequate clearance under the bottom of the seat.

I think the future of off road racing will follow sprint car racing and implement CASM (Crash Absorbing Seat Mount). If I were to build a new race car, I would have these implemented.

 
Full containment seat will always be the safer option if used correctly.

But I heavily disagree that they should be a requirement on any vehicle over 50mph. Almost every OE seat out there (other than max performance track cars) is of similar construction to a suspension seat. With all the gazillions of crashes out there, people falling through the webbing isn't a failure mode I'm aware of, as heavy vertical G-loading just isn't a common crash type. Usually, you crash into something (which will stress the belts), or roll over (which will stress the seat's side containment and belts).

An FIA seat is rated to crash without ANY seat-back support. For most sanctioning bodies, a non-FIA seat must have a seat back brace in order to compete. I do not believe any of them specify solid bottoms.

Keep in mind that many competition seats, and especially full containment seats, are DESIGNED FOR HELMET USE. If you're not a helmet wearer, you're far more likely to be injured by the lack of helmet than you are by the seat choice. In the case of a full containment seat, you're going to be banging your bare noggin into thinly padded CF or fiberglass.

Agree with mounting and harness installation.
 
Full containment seat will always be the safer option if used correctly.

But I heavily disagree that they should be a requirement on any vehicle over 50mph. Almost every OE seat out there (other than max performance track cars) is of similar construction to a suspension seat. With all the gazillions of crashes out there, people falling through the webbing isn't a failure mode I'm aware of, as heavy vertical G-loading just isn't a common crash type. Usually, you crash into something (which will stress the belts), or roll over (which will stress the seat's side containment and belts).

An FIA seat is rated to crash without ANY seat-back support. For most sanctioning bodies, a non-FIA seat must have a seat back brace in order to compete. I do not believe any of them specify solid bottoms.

Keep in mind that many competition seats, and especially full containment seats, are DESIGNED FOR HELMET USE. If you're not a helmet wearer, you're far more likely to be injured by the lack of helmet than you are by the seat choice. In the case of a full containment seat, you're going to be banging your bare noggin into thinly padded CF or fiberglass.

Agree with mounting and harness installation.

Comparing an OE application to a race or sand car isn't a sound argument. We don't have airbags or other saftey features OE applications have. The issue is spinal compression and body movement in a suspension seat.

Agree that helmet is important, but disagree with the seat choice isn't as important. Suspension seats usually have a metal tubular frame. The pad sitting on that metal frame isn't going to protect you and your neck is either going compress into the pad and under the frame after the back of your skull hits the frame.

1742577846410.png
 
I want to be clear, I am not a proponent of more laws. I'm a proponent of people making the right decisions in their vehicles. I think there is an overwhelming amount of people in our sport who blissfully unaware that the vehicle they are driving can kill them if they don't use the right safety gear. Completely a personal choice, but I hope people educate themselves.
 
Comparing an OE application to a race or sand car isn't a sound argument. We don't have airbags or other saftey features OE applications have. The issue is spinal compression and body movement in a suspension seat.

Agree that helmet is important, but disagree with the seat choice isn't as important. Suspension seats usually have a metal tubular frame. The pad sitting on that metal frame isn't going to protect you and your neck is either going compress into the pad and under the frame after the back of your skull hits the frame.

View attachment 140480
Airbags have nothing to do with the failure method we're concerned of here. No OE seat, which have recline adjustment and other items, is failing through the ass cushion. :ROFLMAO:

As far as spinal compression: I disagree. Spinal compression should only happen in 2 cases: improperly installed harnesses significantly below shoulder height or in a massive G-out. For improper belt installation, I think the suspension seat might be slightly better off since its metal bars are probably better at resisting damage from improperly installed seats since it's a steel bar rather than thin fiberglass, but this is still an installation error problem and completely avoidable. Under no circumstances should your shoulder harness ever "preload" your back, no matter which seat you're sitting in. In the case of a massive G-out, the additional room for deceleration and lack of hard stop is better. I have a friend with 3 compressed vertebrae from running out of talent and jumping a racecar that wasn't ever meant to be jumped. The seat was an FIA-approved Sparco with real sanctioning body approved harness installation. The hard shell did him zero favors and made an already short man shorter.

Agree on body movement. Most suspension seats suck out loud at keeping you planted compared to a road race seat.

Not at all saying seat choice isn't important. I'm actually saying the opposite. If your seat isn't FIA approved, you really should be supporting the seat back substantially. The harness bar should be RIGHT on the seat, or a brace should be installed, if you're serious about maximizing your survival chances.

And yeah, both seats are gonna crush your noggin if you hit them hard enough. I was referring to the containment seats mentioned:

1742585605682.png

These are meant to be used with a helmet. In a rollover (probably the most common crash type we have in this sport), you're gonna be hitting those way harder than you'd hit the headrest. Steel bars in the headrest are normal in OE automotive, so I don't think people are hitting them hard enough for it to matter unless they're going REALLY fast in reverse :ROFLMAO:
 
Airbags have nothing to do with the failure method we're concerned of here. No OE seat, which have recline adjustment and other items, is failing through the ass cushion. :ROFLMAO:

As far as spinal compression: I disagree. Spinal compression should only happen in 2 cases: improperly installed harnesses significantly below shoulder height or in a massive G-out. For improper belt installation, I think the suspension seat might be slightly better off since its metal bars are probably better at resisting damage from improperly installed seats since it's a steel bar rather than thin fiberglass, but this is still an installation error problem and completely avoidable. Under no circumstances should your shoulder harness ever "preload" your back, no matter which seat you're sitting in. In the case of a massive G-out, the additional room for deceleration and lack of hard stop is better. I have a friend with 3 compressed vertebrae from running out of talent and jumping a racecar that wasn't ever meant to be jumped. The seat was an FIA-approved Sparco with real sanctioning body approved harness installation. The hard shell did him zero favors and made an already short man shorter.

Agree on body movement. Most suspension seats suck out loud at keeping you planted compared to a road race seat.

Not at all saying seat choice isn't important. I'm actually saying the opposite. If your seat isn't FIA approved, you really should be supporting the seat back substantially. The harness bar should be RIGHT on the seat, or a brace should be installed, if you're serious about maximizing your survival chances.

And yeah, both seats are gonna crush your noggin if you hit them hard enough. I was referring to the containment seats mentioned:


These are meant to be used with a helmet. In a rollover (probably the most common crash type we have in this sport), you're gonna be hitting those way harder than you'd hit the headrest. Steel bars in the headrest are normal in OE automotive, so I don't think people are hitting them hard enough for it to matter unless they're going REALLY fast in reverse :ROFLMAO:

I am bummed to see your response a topic that as been proven and researched extensively. I am not going to argue with you on this forum, but please do some research before creating false conclusions. It's really simple- a suspension seat allows the body to move independently from the vehicle and actually magnifies forces applied to the body in a crash. Removing the topic of seat position, mounting, seatbelts, etc... it is a fact that if you want to decrease your chances of injury while driving an off road car, then you should be in a hard shell seat.
 
I made the switch a few years back. I would never go back to a suspension seat. I agree that they were originally intended for limited suspension vehicles, and the seat helped absorb impacts. Now days everything has progressed to a level, and speed, where I believe containment is far more important. Multiple threads on race dezert about this. I switched simply cause I'm a small guy and I hate moving around in my seat. Most of the time my left foot would be pushed up against the cage to help keep my ass from moving around in the seat. Didn't like it. And I have been through multiple cars, and seats. Sat in a bunch of different seats till I found what fits my ass. I feel better at the end of a hard ride, especially in the rough stuff. My feet can always stay on the peddle, and I feel like in better control of my car. There is a reason that most of the new trophy trucks are running them. Short course trucks have been running them for years too.
In the end everyone is different, and likes what they like.
 
I personally looked at a suspension seat that was involved in a crash recently, in a buggy. The seat bent around the rear harness bar. I'm not one for speculation, but I would have to imagine that a hard shell seat would not have done that.
 
I am bummed to see your response a topic that as been proven and researched extensively. I am not going to argue with you on this forum, but please do some research before creating false conclusions. It's really simple- a suspension seat allows the body to move independently from the vehicle and actually magnifies forces applied to the body in a crash. Removing the topic of seat position, mounting, seatbelts, etc... it is a fact that if you want to decrease your chances of injury while driving an off road car, then you should be in a hard shell seat.
False conclusions? It’s a forum, which is for discussion. I have a point, if you feel it’s wrong, just respond on how. No big deal to disagree, it’s how we all learn.

I haven’t seen proof that suspension seats hurt your back, and my personal experience with both disagrees.

Most of the discussion has centered around the harness belts “preloading” your spine, but that’s an installation problem, not a seat type problem. Belts that smoosh you cause spinal injuries no matter what seat you have. If there’s something else other than the above, I’m all ears.

Yet again: I agree that the FIA seat is the best choice to keep you overall safe in a wreck. Having a seat that doesn’t let you smash into other parts of the car is definitely better.

However, having had both types, I personally prefer suspension seats for a play toy. I don’t think they are automatic spinal injuries and death traps that should be burned or turned into office chairs just because you can do more than 50mph. I’ve now had 4 FIA Sparcos, and every time I bottomed the suspension in that racecar, it fucking hurt my back. I got to help pack up my friend’s race setup because he got a ride in a red/white van after jumping his with no damage to his roadracing car whatsoever, didn’t even need an alignment. I’ve cased my buggy dozens of times with a suspension seat, never hurts.

I also treat this as recreation, not competition. There’s a strong delineation there. I’m sure that if I wreck hard, I’ll prefer one of my Sparcos. I’m also pretty sure that all the chatter bumps out there mean I’ll never drive fast enough or long enough to wreck.







Not yet discussed and very important item for FIA seats: never, ever, buy a used seat unless you personally know and trust the person you’re buying from. Any FIA seat manufactured prior to 2021 homologation will be nearly expired and dangerous by now. 2021+ will have a 10 year life. Any seat that’s been in a crash should be replaced as you can’t really inspect them.
 
Anyone care to share what occurred in the dunes recently? I'm not on FB or IG. It's no disrespect to those involved to talk about it.
 
Neither hard shell or suspension seats appreciably increase or decrease the velocity of your body in a vertical downward fall. They do decelerate your body differently as the hard shell is almost immediate and the suspension seat is more linear due to the stretch of the webbing. Drive into a wall at 100 mph or drive into a wall at 100 mph and hit the brakes a millisecond before impact. Either way you are effed.
 
KLC....this may be what they are talking about

 
Yeah I'm aware there was a bad crash at the dunes, I was just looking for info on what happened, specifically.
 
Neither hard shell or suspension seats appreciably increase or decrease the velocity of your body in a vertical downward fall. They do decelerate your body differently as the hard shell is almost immediate and the suspension seat is more linear due to the stretch of the webbing. Drive into a wall at 100 mph or drive into a wall at 100 mph and hit the brakes a millisecond before impact. Either way you are effed.
Agree. An accident hard enough to make steel-framed seat fail is gonna hurt.
 
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